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Nanocrystalline cores for voltage independent RCCBs
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Nanocrystalline cores for voltage independent RCCBs


For voltage independent RCCBs, higher permeability is needed to get high induction voltage in the secondary winding

Operation principles of RCCBs

Fig.1 illustrates the functions of a voltage independent RCCBs

Fig.1 illustrates the functions of a voltage independent RCCBs


Under normal conditions for the summation current transformer the magnetising effects of current carrying conductors,in accordance with kirchhoff’s low,cancel each other out. There is no residual magnetic field remaining,which could induce a voltage in the secondary winding. However if a defect in insulation causes a fault current, the balance becomes disturbed, and a residual magnetic field remains in the transformer core. this produces a voltage in the secondary winding, which via the release and the contact latching mechanism disconnects the circuit with the insulation defect

The properties demand of nanocrystalline cores for voltage independent RCCBs

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High permeability μ. The fault current given by the summation transformer will directly feed to the release, without any amplifying of signal through an electronic unit. Consequently it is important for higher permeability μ to obtain a higher voltage value in the secondary winding with low fault current.
Lower coercivity Hc. There are two respects for Hc to influence the operating properties of the summation current transformer. First, it is necessary for low Hc to obtain high permeability, and most importantly, Coercivity Hc has a great influence on the impulse current withstand capability for voltage independent RCCBs. after a surge current occurs to the summation current transformer, the cores will be quickly magnetized to saturation. When the surge current is eliminated, theoretically the saturate induction Bs should equal to zero, but practically the remance Br exists. when the undemagnetized cores are magnetized again, the permeability will decrease ,the secondary winding voltage value for summation current transformer will also decrease. This will increase the rated fault current of the voltage independ-ent RCCBs whose value is dependent on the coercivity of the croes,e.g. the higher the value of Hc, the more reduction of permeability and the secondary winding voltage value. For a small reduction of permeability of the cores under surge current, it is necessary to reduce the coercivity of the cores.
Excellent stress stability.Viberation will occur during delivery and assembly for the voltage independent RCCBs,which will result in the worse of magnetic properties for soft magnetic cores.In particularly the permeability will seriously reduce while Hc increase when the nanocrystalline cores are broken.consequently good stress stability is necessary for nanocrystalline cores to guarantee the excellent magnetic stability.
Excellent temperature and time stability.When the soft magnetic cores are under long-term service at high temperature and rated operating temperature range,the magnetic properties will decrease slowly.The value of reduction can not influence the operating properties of the voltage independent RCCBs.

Nanocrystalline cores for type AC voltage independent RCCBs

Magnetic properties of nanocrystalline cores for type AC voltage independent RCCBs

IN Initial permeability(k) max. permeability(k) Remanence(mT)
10-30mA 150-260 450-800 350-600
100mA 110-150 190-350 200-400
300mA 80-110 100-160 60-120
500mA 50-70 60-90 40-60

Fig.2 shows the static hysteresis loops and magnetization cures of nanocrystalline cores for type AC voltage independent RCCBs.

a .Hysteresis loop and magnetization cure for type AC 10-30mA

Hysteresis loop and magnetization cure for type AC 10-30mA


Hysteresis loop and magnetization cure for type AC 10-30mA


b. Hysteresis loop and magnetization cure for type AC 100mA

Hysteresis loop and magnetization cure for type AC 100mA


Hysteresis loop and magnetization cure for type AC 100mA

 
Nanocrystalline cores for type A voltage independent RCCBs

Magnetic properties of nanocrystalline cores for type A voltage independent RCCBs

IN Initial permeability(k) max. permeability(k) Remanence(mT)
10-100mA 100-130 120-160 60-150
300mA 80-110 90-140 50-120
500mA 50-70 60-90 30-70

Fig.3 illustrates the static hysteresis loops and magnetization cures of nanocrystalline cores for type A voltage independent RCCBs

a. Hysteresis loop and magnetization cure for type A 10-100mA
 

Hysteresis loop and magnetization cure for type A 10-100mA


Hysteresis loop and magnetization cure for type A 10-100mA

 
b. Hysteresis loop and magnetization cure for type A/AC 300mA
 

Hysteresis loop and magnetization cure for type A/AC 300mA


Hysteresis loop and magnetization cure for type A/AC 300mA


c. Hysteresis loop and magnetization cure for type A/AC 500mA

Hysteresis loop and magnetization cure for type A/AC 500mA


Hysteresis loop and magnetization cure for type A/AC 500mA


The testing method of nanocrystalline cores used in voltage independent RCCBs

a.Test circuit

Type AC Core
I1(mA) U23℃ U_100℃/U23℃ U_25℃/U23℃
AC 0.85/1.15 0.85/1.15
AC 0.85/1.15 0.85/1.15
Type A Core
I1(mA) U23℃ U_100℃/U23℃ U_25℃/U23℃
AC 0.9/1.15 0.9/1.15
DYN 0.9/1.15 0.9/1.15
Udyn/Uac0.82

Specifications of nanocrystalline cores for voltage independent RCCBs


The core types for voltage independent RCCBs

Type Case size N1 N2 I1 E2(mV)
OD ID H
GR-0026 20.3 12.1 11.9
GR-0027 22.3 10.5 10
GR-0029 17 7 18
GR-0029A 17/19.2 8 18
GR-0029B 16.5 8 20
GR-0030 17 7 22.9
GR-0030B 15/18.2 8.3 22.5
GR-0030C 17.5 7.5 22.7
GR-0031 19 8 22.9
GR-0031A 18.5 8.5 24
GR-0032 24.6 11.6 21.5
GR-0032A 28 15.5 22
GR-0032B 26.8 15 22.8
GR-0033 26.3 11.6 21.5
GR-0033B 26.3 11.6 17.5
GR-0035 26.5 9.3 23.5
GR-0035B 26.5 10.5 23.5
GR-0035C 27.2 9 28.2
GR-0035E 28.3 11.5 26.5
GR-0035F 27.2 10 29.3
GR-0036 26.3 12.6 21.5
GR-0037 27.8 13 23.8
GR-0038 23 9 18
GR-0038A 24.2 11.8 15
GR-0038B 24.6 12.5 14.3
GR-0043 35 15 15
GR-0043B 32.5 15 12
GR-0043C 32.5 17.8 12.3
GR-0043F 38.5 16.9 20
GR-0045 46.9 20 29.7
GR-0046 57 43 13.3
GR-0050 43.2 28 11.3
GR-0051 28 14 12.8
GR-0052 29.1 16.5 16.9
GR-0053 23.8 8.6 12.7
GR-0053A 22.6 8.9 15
GR-0055 23.8 11.5 15.3
GR-0059 28 11 14.4
GR-4265 27 8--3.2 32
GR-0060 22.8 12.8 23.4
GR-0061 22 12 23
GR-0065 30 12 16
GR-0065A 29.8 11.5 17.5
GR-0066 27 9.5 16
GR-0066A 26 8.4 17.5
GR-0067 26.5 8 8.5
GR-NU7 25.8 10.5 25
GR-NU1 24.2 13 20

                  


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